Case Studies

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Major landfill gas recycler teams up with leading provider of waste disposal and recycling services to bring to market cost-effective compressed gases

An international leader in developing technology to make clean burning, renewable second-generation biofuels was looking to team up with a leading provider of waste disposal and recycling services to recycle landfill gases into cost-effective compressed natural gases (CNG) and bring them to the energy and transportation markets.  CNG is an...

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International polymer producer improves competitive position through optimized warehouse and packaging solution

One of the world’s largest international petrochemicals manufacturers was seeking a way to optimize their export supply chain by selecting a North American warehouse and packaging location(s), enabling them to respond to the needs of their customers in key markets around the world. PLG’s team of experts was engaged to conduct...

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Leading Permian Basin oil producer develops game-changing approach to frac sand procurement

The client is a leading exploration and production (E&P) company with a top position in the Permian Basin, as well as other North American shale plays and numerous international off-shore/deep-water locations.  Following a highly successful Permian Basin frac sand sourcing and logistics strategy formulation project with PLG Consulting, the client...

Aerial view of a major metallurgical coal producer near the US Gulf Coast

Major metallurgical coal producer implements business continuity strategies to accommodate +50% volume increase while identifying $40 million annual cost savings

A major metallurgical coal producer near the US Gulf Coast supplying a high-quality, high-value met coal for the world market at nearly eight million short tons annually had slated a new mine operation for development that would double their production. PLG was engaged to identify operational and infrastructure risks of the...

Wind turbine producer in a tight production pinch ends up saving over $2.6 million in transportation costs

An international supplier of wind turbine blades found themselves facing a manufacturing problem. When their Spanish business unit announced a production shortfall and thus inability to fulfill existing customer orders of over 600 blades, they scrambled to realign the manufacturing plans at their other facilities around the world to replenish...

Global chemical company redesigns their supply chain and improves business processes

A rapidly growing global diversified specialty chemical company, the client was in the process of upgrading their legacy ERP system and were interested in redesigning their supply chain business processes. The client requested an integrated supply chain assessment with a comparison with industry best practices to optimize their business processes...

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Water infrastructure product manufacturer saves $4.7MM after optimization

Although continually showing year-over-year budget improvement in logistics costs, a leading provider of safety, quality, conservation, and flow-control products to water infrastructure markets in North America, Europe and China had not done a major network analysis in approximately eight years. New executive management decided that an optimization study, along with...

Large chemical manufacturer seeks to take advantage of the U.S. shale gas transformation

Client is a large chemical manufacturer designing new operating units to take advantage of the U.S. shale gas transformation. Client requested PLG Consulting assist with site selection as well as lead the design and engineering of the associated logistics infrastructure. The logistics design needed to be collaborative with either a...

Global chemical manufacturer improves operational efficiencies through rail expansion

Client is a land-locked chemical manufacturer with dynamic and increasing shift-to-shift requirements for intra-site railcar switching to/from multiple loading facilities. PLG performed rail operations and infrastructure assessments to support the options analysis and subsequent funding processes for new/improved rail infrastructure at the two plants. The rail assessments will primarily address...

Despite current market constraints, chemical company reduces truck shipping costs

This global chemical company, delivering to more than 100 countries around the world, is focused on the manufacturing, formulation and distribution of crop protection products. They engaged with PLG Consulting to improve their truckload services, streamline their technology delivery tool application and reduce overall cost per mile. Services Provided Retrieve, scrub...

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